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Funded project NERO

The aim of the NERO project is to develop and demonstrate high-energy, high-power lithium-ion cells in industry-relevant cell formats, in order to optimize both power output and energy density based on high-capacity anode and cathode materials.

Within the project, two approaches to improving cell performance compared to the current state of the art are being investigated and their respective advantages and disadvantages are scientifically evaluated:

 

  • High-voltage approach:
    Use of cells with a single-crystal NMC cathode with a medium nickel content (Ni = 60%), operated at an increased cutoff voltage (up to 4.5 V). The goal is to increase the degree of delithiation and thus the cathode capacity.
  • Ultra-high-nickel approach:
    Use of an ultra-high-Ni NMC material (Ni = 91%), which offers a higher specific capacity compared to materials with lower nickel content. These cells are operated at a standard cutoff voltage.

 

In both approaches, next-generation silicon composite materials are used as anodes to further increase energy density compared to conventional graphite-based systems.

 

Currently, the commercial viability of these active material combinations is mainly limited by insufficient cycle life due to electrolyte degradation. Tailored electrolytes are therefore a key enabler for unlocking the full potential of these concepts.

Both optimization strategies are tested in pouch and cylindrical cells and adapted for different application areas.

Project Partners

 

  • Funded project MatreEx

    The MatreEx project develops a solvent-free electrode manufacturing process for lithium-ion batteries to reduce costs, eliminate harmful materials, and enable scalable, sustainable production of high-energy cells.

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  • Funded project InnoAktiv

    The InnoAktiv project aims to significantly accelerate and improve cell activation in the production of large-format lithium-ion batteries through innovative materials, processes, and equipment.

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  • Funded cluster “FastBat”

    The “Fast Battery Customization (FastBat)” cluster brings together partners from research and industry, to significantly accelerate the development and market introduction of innovative battery technologies.

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